DTF Printing

DTF Printing

1. What is DTF Printing?

Not sure what DTF (direct to film) printing is? Here’s a quick and simple explanation of how it works and the benefits.

What is DTF printing?

Direct To Film (DTF) printing; the perfect solution for printing full colour designs on to any coloured material.The DTF printing process involves printing via a RIP software such as Acrorip, RIIN, Cadlink or SAI Flexi.The image is printed in CMYK with a white backing on to a PET film transfer sheet.The printed PET film sheet is coated with a polymer powder, cured and then heat pressed on to a garment.DTF allows for full colour printing including white on any material and any colour.

 

Why use DTF?

DTF printing has changed the game for garment printing!
  • Full colour printing CMYK
  • White colour printing
  • No weeding
  • Fast processing speed
  • Stretchable and crack resistant transfers
  • Print on any material
  • Print on any colour

🎨 DTF Printing Process Explained

DTF (Direct-to-Film) Printing is a modern method of printing designs on fabric using specialized inks, films, and powders. It is ideal for T-shirts, hoodies, sweatshirts, and other apparel. Unlike traditional methods, DTF allows vivid, full-color prints on almost any fabric type.

1️⃣ Design Preparation

  • The process starts with creating a digital design on software like Adobe Illustrator or Photoshop.
  • Designs must be mirrored (flipped horizontally) because they will be transferred from film to fabric.
  • Ensure high resolution (300 dpi or more) for crisp prints.

2️⃣ Printing on Film

  • The digital design is printed directly onto a special PET film using a DTF printer.

  • Water-based or pigment inks are used, which produce vibrant colors.

  • White ink is printed first if the design is on dark fabrics, then the colored inks are printed on top.


3️⃣ Powder Application

  • While the ink is still wet, a special adhesive powder is sprinkled onto the printed film.

  • The powder sticks to the ink and ensures the design will adhere to the fabric during heat transfer.


4️⃣ Curing the Powder

  • The film passes through a curing oven or heat tunnel to slightly melt the adhesive powder.

  • This makes the powder ready to bond with the fabric.


5️⃣ Heat Transfer to Fabric

  • The prepared film is placed on the garment with the design facing down.

  • Using a heat press machine, heat and pressure are applied (usually 160–180°C for 15–20 seconds).

  • The design transfers perfectly from the film to the fabric.


6️⃣ Peeling & Finishing

  • After pressing, the film is peeled away.

  • The printed design remains on the garment with vivid colors and soft feel.

  • Optional: Another heat press pass can be applied to increase durability.